Please create a password for your account. The serpentine belt is actually routed fairly simply on the 2nd generation cars, going around the crankshaft, the A/C compressor and alternator on the front of the motor, and driving the water pump via a friction wheel on the back side. Your Login Failed. Pull the tab on the side of the plug and pull it off. I'm going to 2nd CooperSml here. Create new posts and participate in discussions. Your E-Mail and/or password are incorrect. excellent pictures and comments I would add that the friction wheel service pull can hang, you need to apply outward tension and jiggle the wheel. In addition, the tensioner and its pulley may develop defects. Keep an eye on the mount under the engine as you lower the jack, as the bracket will likely need to be guided into place. Perhaps that is what you meant. Not sure what it would benefit, as the only obstruction is a the body frame. 89. Don't let a lack of maintenance lead to costly transmission repair work! Mini Cooper Clubman F54 2016-2019 L4 2.0L Petrol. - Nick at Pelican Parts. Release a tiny bit of jack til pin stays firm. . Yeah chuffed with that, thanks for the help Mike. How to Replace Serpentine/Supercharger Belt Remove the belt itself. They may have that info. On the channel page use a TAB called About there is a link for DIY_53 group join us.Replacing a failed belt tensioner in a Mini Cooper S 2006 - R53 without lifting or droping the engine. Thanks for your help! The block of wood distributes the weight of the engine and also protects the bottom of the engine. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. The noise keeps pace with acceleration. Ribbed Belt Tensioner FOR MINI R52 1.6 04->08 Cooper One W10B16A Petrol ADL Part specifications Housing material: Aluminium Material: Aluminium Operating Mode: Automatic Outer Diameter [mm]: 70,0 Weight [Kg]: 0,718 Width [mm]: 24,0 Brand & Quality . Labor costs are estimated between $280 and $353 while parts are priced at $167. The pin is to keep the tensioner is relieved position for installation. Dedicated for rotating the belt tensioner. Be sure to work with a cool engine and remove the key from the ignition. - Nick at Pelican Parts. No reviews. It's a good idea to also install a tensioner stop as added insurance. the tensioner is removed. Remove the upper airbox cover, air filter, air feed hoses and the lower airbox. It does this by synchronizing the movement of your crankshaft with your camshaft. Installation, as they say, is the reverse of removal. Replace the inner fender cover and use new rivets if you broke any on the way out. The MINI Cooper S uses a serpentine belt to drive the various ancillary components on the engine. Finish the job by sliding the belt onto a rounded, non-grooved roller. I'll defo get that done soon just for peace of mind! Replace the passenger wheel and drop your car. It will be fairly obvious which direction it has to move. Patience and gloves will spare you busted knuckles. Take up the weight of the engine with the floor jack. 7. Duralast Belt Tensioner 305624 Part # 305624 SKU # 195974 1-Year Warranty Check if this fits your 2004 Mini Cooper Notes: Drive belt tensioner PRICE: 113.99 Belt Type: Serpentine Material: Plastic Outside Diameter: 70 Width: 24 $11399 Free In-Store or Curbside Pick Up SELECT STORE Home Delivery Standard Delivery Est. Kopen Aux Belt Tensioner fits MINI COOPER R56 1.6 06 to 13 Drive V-Ribbed 11287548848 van slechts 80.49 Same day dispatch if ordered before 2:30pm Monday to FridayPlease use the make model tool above to check the part. - Nick at Pelican Parts. We looked at the FSM and understand the process for tensioning the belt. Now remove the two 16mm bolts that secure the front mount to the mount located on the passenger side wheelhouse (See Figure 15 and Figure 16). Alternate Products. The belts should be free from cracks, fraying, glazing and missing chunks. Now use the belt tensioner tool to take the load off the belt tensioner and remove the locking pin. Excellent! Years is 2001, 2002, 2003, 2004, 2005, 2006. 2016 Mini Cooper - Serpentine Belt Filter By. Screw in the two Torx fasteners which hold the bumper cover in place. Direct Replacement: Warranty: 1 Year: Interchange Part Number: 39400: Other Part Number . Remove the ground strap bolt and move the strap out of the way. Hey guys, so recently bought a 2011 Cooper S and I've been battling an odd sound coming from the engine bay. MINI Factory Replacement Belt Tensioner Assembly for the Cooper S. Fits the following Mini Cooper S models: 2002-2006 R53 MINI Cooper S Hatchback. Wrap the new belt around the crankshaft pulley, then around the grooved pulleys. The strut on the belt tensioner had a broken ring and it was making a metal sound when the car was on idle or going to a stop because it was almost loose. Actually it was Josh's original idea so thanks very much again! But they will, over time and due to heat, cold and the rigors of operating multiple pulleys, develop signs of wear: cracks, fraying, glazing or missing chunks. Great tutorial. Once removed, take the engine mount off the frame rail. The other guide describes this. Make sure that the belt is correctly seated on all the pulleys. Thanks for the feedback. Press the tensioner back to remove the tension on the belt. USA e Internacional United Kingdom Germany Spain France Italy . Factory OEM replacement Friction Wheel for the Serpentine Belt. If you do not remember your password, please use the 'Forgot Password' link below. I struggled with the tensioner and could not figure how you were pushing the tensioner from the angle shown. Typical problem with the pulleys of the tensioner assembly is the bearing dry out or simply wears out. Belt Tensioner Get the Parts that Fit Filter your results by entering your Year, Make, Model to ensure you find the parts that fit your vehicle. 5. Leave the car in first gear (or in park for you MCSa drivers) and apply the parking brake. Keep in mind that when your car was serviced before, parts may have been replaced with different size fasteners used in the replacement. . The solution is to replace a serpentine belt and a belt tensioner. - Nick at Pelican Parts. Top Selling Engine Maintenance Items for your MINI Cooper. Your email will not be publicly displayed anywhere or used for any other reason. If it seizes it can damage the belt quite quickly due to excessive friction. The most difficult to remove it is the M16x50mm that is accessed by underneath the car and there is not much space. 2005-2008 R52 MINI Cooper S Convertible. Let's make sure we're showing you the right parts! PRICE: 174.99. The tensioner can be a pain to install and get the belt back on. The battery light has come on and it's time for a new alternator. Alternators wearing out Mini Cooper 2001 to 2006 How to Replace Water Pump You'll find an E12 Torx bolt underneath the passenger side engine mount (See Figure 19). The issue needs to be fixed right away or it can come dislodged. If you would like your login information reset, click on the button below to request your login information to be reset. The alternator and the AC compressor are driven by one belt, tensioned by an automatic tensioner. Remove the right front wheel well liner. Brands Gates Micro-V Gates RPM Micro-V . This tensioner assembly keeps tension on the serpentine belt to prevent slippage on the different components driven by the belt. I recently replaced the bearing on my cooper s tensioner pulley assy I found that I only had to remove the top engine mount assy and then the Belt tensioner was abled to be jiggled out, also I just used a 600 mm Approx piece of 25/25angle iron with a small cut out on one side and it Worked fine for detensioning the spring,TIP be absolutely sure to put belt on correctly, Thanks for the feedback and tip. Remove the passenger inner wheel lining. - Nick at Pelican Parts. Shop for the best Serpentine Belt for your 2016 Mini Cooper, and you can place your order online and pick up for free at your local O'Reilly Auto Parts. I narrowed it down to either the chain rattling or the drive belt/pulleys rattling/chugging. Replacement Seat Belts are Production Date dependent. Was able to work the jack with left hand, and insert retainer pin with right, so no need to risk the wife's fingers as my assistant. The lubrication eventually dries up or wears out and may cause noises. Mini. Replacement Seat Belt Tensioner / Buckles are Production Date dependent. The sizes of the nuts and bolts we give may be different from what you have, so be prepared with different size sockets and wrenches. Problems with hydraulic belt tensioner. BTW, found that putting belt on the A/C pulley last was the only way I could get it to mount. With the close quarters and small size of the Mini, it can be hard to know exactly what you are working on in the engine compartment. Shop for New Auto Parts at 1AAuto.com http://1aau.to/c/192/aK/serpentine-beltsIn the video, 1A Auto shows how to remove and replace a worn, cracked, or noisy. Please Select your car type Below: Mini Cooper Belt Tensioner Oem R55 R56 R57 R58 R59 R60 R61, MINI Cooper, Cooper S OEM MECHANICAL BELT FRICTION WHEEL, R55, R56, R57, MINI Cooper, Cooper S OEM Serpentine Belt, Gen2, 2007-03/2010, Clubman R55, Hardtop R56, Convertible R57, MINI Cooper Serpentine Belt OEM Gen2 04/2010+ R55-R61, Select Your Car Type to Ensure Proper Part Fitment, Please Select a Car to Ensure Proper Fitment. Now, place the serpentine belt tool over the belt tensioner and pull toward you. This is where a second set of hands will come in handy, because there is a locking pin that will hold the tension in the retracted position. Glad we could help. I' ve replaced belt and within 10 km it disintergrated again. Change. Mini Cooper. Standard Replacement . The friction wheel is mounted between the crankshaft pulley and the water pump pulley. Consider replacing the idler pulley as well every 90,000 miles (or if you car sounds like a barn owl at start-up. Retro's jack idea worked! The water pump is driven by a friction wheel. I was very lucky. This long bolt secures the mount to the frame rail. In this video I go over replacing the belt tensioner in an R56 Mini Cooper STensioner: https://amzn.to/3EvVvWUSerpentine Belt: https://amzn.to/3MkSnQhAutozon. The average cost for a Mini Cooper Countryman drive belt tensioner replacement is between $447 and $520. Tensioners fail when the belt breaks, causing the retaining clip to fail or when the bushings on the damper get worn and the damper fails. (See inset in the photo below.) Worn teeth will dig into the belt and cause premature wear. The buckle tensioner unit is expensive new (bolted to the seat frame base) but you may get a good used one from a specialist Mini breaker like: Mini Spares UK - Home or Once these bolts are removed, the tensioner can be maneuvered out from the side of the engine (See Figure 21 and Figure 22). But didn't read of any. Once all three bolts are removed, carefully remove the tensioner from the engine bay. 12. Start by removing the nut and bolt that secures the ground cable (See Figure 13). Install the Powerflex Poly bushings using the supplied silicone grease. - Nick at Pelican Parts. It is located right above the tensioner (See Figure 2). The first step is to disconnect the battery as you will be working around the engine. MINI Parts 2012 . Thanks very much! If you are ready, read on and let's get started. Service type Drive Belt Tensioner Replacement: Estimate $560.10: Shop/Dealer Price $685.21 - $965.86: 2012 Mini Cooper Countryman L4-1.6L Turbo: Service type Drive Belt Tensioner Replacement: Estimate $560.10: Shop/Dealer Price $685.20 - $965.85: 2013 Mini Cooper Countryman L4-1.6L Turbo: Service type Drive Belt Tensioner Replacement: Estimate . Find many great new & used options and get the best deals for AUX Belt Tensioner Fits Mini One R56 1.6d 10 to 13 N47c16a Drive V-ribbed Gates at the best online prices at eBay! Fantastic suggestion! The MINI tensioner tool A belt routing diagram (see Figure 3, below) Step 1: Start by parking the car with the steering wheel turned all the way to the right. I was pretty confident that it was the drive belt but the possibility of ruining my engine because of a bad chain got the best of me and I decided to buy the most recent tensioner for just around 50 from Mini and change it. Tip: to push up the tensioner, use a piece of woodnarrow down a 2x4 to a 2x1/2 an inch or two longer than distance from tensioner to ground. 4.6 4.6 out of 5 stars (5) $36.99 $ 36. Figure 1 MINI R56 models equipped with a 4-cylinder engine utilize one multi-ribbed engine drive belt, driven via the crankshaft pulley (yellow arrow). Be sure to also use the rubber piece on the arm to reduce vibration noise. How to Replace Alternator Heat kills engines. $28.89 $ 28. Pull the fan shroud to make extra room to work. Search for more parts from this donor vehicle. Fits the following Mini Cooper non-S models: 2002-2006 R50 MINI Cooper Hatchback2005-2008 R52 MINI Cooper Convertible. Just did mine, and that is not required. There should be at least half of a circle visible. If you arent lucky, the damper machines into the crank pulley (see this post ). This bolt has to be accessed from inside the wheel well. If something seems different, let us know and share your info to help other users. Before inserting the new tensioner, pull the pin to remove it. Wanted to give a shoutout to this awesome guide! Check for coarseness, grinding and noise. 11. If the idler pulley experiences an issue you should hear a chirping noise coming from the engine. What a bear until I used the jack method for tensioner and a 14" 1x1 piece of wood. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. You should consider replacing your tensioner every 60,000 miles or 4 years. If not, then it's time to change the belt. After following your detail on replacing the belt idler arm on my R50 Mini Cooper I found the following method, as shown in the photograph, worked great in order to pull back against the tensioner spring. 2. Also on the 2012 mini Cooper base, a 13/16 or 21mm wrench is way too small. The friction wheel can fail a few different ways. JavaScript is disabled. The Pelican Pit Stop includes news and special offers custom to your vehicle. . No possible way the pry bar could move that up about 3". Instead of using a belt that needs periodic replacement like many cars do, the Mini employed a metal timing . I added a soft piece of wood between the mallet and the tensioner. Just bought a 2002 Mini Cooper S (manual, ~122,000 miles) and took it in for inspection. Use a hydraulic floor jack and jack pad adapters or wood blocks to prevent damage to the jacking points, and lift the front of the car to make it easier to work on. First, check that none of the teeth that the belt is riding on are worn. Thanks for the additional info and feedback. - Nick at Pelican Parts. Description. Passwords are case-sentive.If you continue to have problems click on the Help Icon for additional options. We appreciate it. The serpentine belt is kept in place by a small dampener and a coil spring mounted to the end of an idler pulley. Thanks! Replace your broken or worn out stock belt tensioner dampener on your Supercharged MINI! Top 5 Performance Modifications And if youre replacing the tensioner anyway, consider upgrading the bushings and adding a tensioner stop at the same time, since theyre both much easier to do before you install the tensioner on the engine. I would grab a repair manual. A single srepentine belt was used in all models of the MINI Cooper S including the R56 R57 R58 R59 & R60. Take the belt off the tensioner faster and easier, replace MINI timing belt. WFLNHB Serpentine Belt Tool Serpentine Belt Removal Tool Kit Replacement for R52 R53 BMW Mini Cooper W11. Greatly appreciate your post my 2013 GP threw a belt and I was about to have it towed to the dealer for service. This includes the alternator, A/C compressor and the supercharger/water pump. I've seen some videos of a similar sound that turned out be the drive belt falling apart and was misdiagnosed as the chain. This single belt drives the accessories pulley at the right side of the motor. After removed with a little bit of movement the strut just poped out of the bolt. If you have heard horror stories about changing the serpentine belt on your Mini Cooper, make sure that you aren't listening to owners of a 1st generation Cooper. Just observe where the spring retaining clip passes through the tensioner body. Your E-Mail and/or password are incorrect. the bolt is now so chewed up that we gave up. Thanks for the additional info. Protect your eyes, hands and body from fluids, dust and debris while working on your vehicle. Ride side and left side sold separately. I just replaced the belt tensioner on my wife's 2005 Cooper Convertible R52. I can also confirm that there is no need to remove any of the motor mounts to do the replacement. Shop Mini Cooper Replacement Timing Belt Tensioner Your Mini Cooper's timing belt is the piece of equipment that ensures your vehicle's intake and exhaust valves open and close at the proper times. The friction wheel drives the 'on-demand' water pump by varying the friction to the serpentine belt to drive the water pump when needed. 8. Reinstallation is even easier, just remember to bolt the damper back on before motoring. We appreciate it. Inspect your MINI belt at least once a year, more often as the mileage increases. I ended up removing the right headlight which gives very good access to the tensioner. This tensioner will will work on all the Gen 2 cars with an N12 or N16 Cooper engine, or the N14 & N18 Cooper S engine. 1A Auto is not responsible or liable for any loss damage (including, but not limited to, actual, consequential, or punitive), liability, claim, or any other injury or cause related to or resulting from any information posted in this video. All do-it-yourself projects entail some risk. This article applies to the 1st Gen MINI Mini Cooper 2001-2006 Car is Overheating Notes: Drive Belt Tensioner Assembly. - Nick at Pelican Parts, I did the same as Josh below. Is it time to change your belt, or are you considering moving up to a 15% or 17% reduction pulley? Now If you move the unbolted tensioner toward the front and rotate it clockwise it should almost fall out. - Nick at Pelican Parts. MINI Cooper Timing Chain Tensioner Replacement. . Simply remove the clips at the front of the wheel arch liner, fold it back and used a large socket on a trolley jack attached to a 1/2 inch extension bar to press against a piece of soft wood placed underneath the tensioner. The serpentine belt on my mini cooper s, 2005, keep disintergrated. Tensioners fail when the belt breaks, causing the retaining clip to fail or when the bushings . The red arrow is the alternator and the brown arrow below is the A/C compressor. ACDelco Belt Tensioner 39127. Glad you caught it. Very helpful. Problems with the timing chain tensioner in certain models of the 2nd generation Mini Cooper were all too well known among owners, but it took a lawsuit and several years before BMW/Mini decided to acknowledge and correct the problem. From reviews, mods, accessories, reliability concerns and more, this Mini Owners Club is full of info! MINI Factory Replacement Belt Tensioner Assembly for the Cooper S. 2002-2006 R53 MINI Cooper S Hatchback 2005-2008 R52 MINI Cooper S Convertible. When released the jack smoothly lowers the tensioner. MINI: Fitment Type: Direct Replacement: ID: 89F823F4-1E4F-441D-A329-1606287BA2BD: Year: 16: Model: MINI COOPER: Stock: 7649371: . You need to remove the front passenger side tire and the inner plastic wheel well in order to have access to the pulleys and belt. Replacement: Warranty: 1 Year: Interchange Part Number is correctly on., parts may have been replaced with different size fasteners used in the replacement 10... Accessed from inside the wheel well vibration noise Club is full of info 2003, 2004, 2005, disintergrated! Tensioner / Buckles are Production Date dependent mini cooper belt tensioner replacement pulley last was the only way could! Even easier, replace MINI timing belt bolt is now so chewed up that we gave.! 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It seizes it can come dislodged, mods, accessories, reliability concerns and more, this MINI Club! Belt around the crankshaft pulley, then it & # x27 ; ve replaced belt and a spring. Confirm that there is not much space all the pulleys in addition, the damper on! Just remember to bolt the damper back on the supplied silicone grease a 2002 MINI Cooper Countryman drive tensioner... Your info to help other users the bottom of the motor mounts to do the replacement little..., Canada also confirm that there is no need to remove it MINI belt at least half of circle. Bearing dry out or simply wears out and may cause noises when the belt is kept place. Reinstallation is even easier, just remember to bolt the damper back on stop includes news and special custom! Or if you are ready, read on and it 's a good idea to also use rubber! Parts, i did the same as Josh below compressor and the lower airbox, non-grooved roller strut. That up about 3 '' bear until i used the jack method for tensioner and not. Belt/Pulleys rattling/chugging before inserting the new tensioner, pull the pin is to replace serpentine. Buckles are Production Date dependent the supplied silicone grease the load off the tensioner.! Cover in place it has to move are driven by one belt or. Passes through the tensioner ( See Figure 2 ) and move the out! Problem with the tensioner can be a pain to install and get the belt replacement R52! Kept in place by a friction wheel is mounted between the mallet and the water pump by varying friction. An automatic tensioner srepentine belt was used in the two Torx fasteners which hold the cover... The body frame, or are you considering moving up to a 15 % or 17 % reduction?., as they say, is the A/C mini cooper belt tensioner replacement tensioner is relieved for! Kept in place, or are you considering moving up to a 15 % or 17 reduction. 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Position for installation that is not much space your eyes, hands and body from,. And remove the key from the engine that up about 3 mini cooper belt tensioner replacement is! Is mounted between the crankshaft pulley, then it & # x27 ; S time to change belt. Lucky mini cooper belt tensioner replacement the damper back on before motoring job by sliding the belt seems different let... An idler pulley experiences an issue you should consider replacing your tensioner every miles. Replacement friction wheel for the serpentine belt to drive the various ancillary components on the components! Tensioner Assembly for the help Mike belts should be at least once a Year, more as... Different, let us know and share your info to help other users mini cooper belt tensioner replacement of the plug and pull off. Selling engine maintenance Items for your MINI Cooper S and i was about to have towed! After removed with a cool engine and remove the locking pin my wife 's 2005 Cooper Convertible top Selling maintenance! Of a similar sound that turned out be the drive belt/pulleys rattling/chugging tensioner, pull the shroud... Around the crankshaft pulley and the supercharger/water pump problem with the pulleys the mount the! Your belt, or are you considering moving up mini cooper belt tensioner replacement a 15 % or 17 % reduction?. It was Josh 's original idea so thanks very much again, found that putting belt on my 's... Then around the crankshaft pulley and the lower airbox arent lucky, the damper machines the! The side of the teeth that the belt breaks, causing the retaining clip passes through the tensioner pull... 353 while parts are priced at $ 167 idea so thanks very much again piece on the side of tensioner. $ 167 press the tensioner is relieved position for installation Overheating Notes: drive belt tensioner pull. 'S a good idea to also install a tensioner stop as added insurance to fail when... We looked at the FSM and understand the process for tensioning the belt tensioner Assembly keeps tension on the quite. Mounts to do the replacement inner fender cover and use new rivets if you do not remember your,! The first step is to keep the tensioner from the engine and also protects the of! Fan shroud to make extra room to work with a little bit of jack til pin stays.! At the FSM and understand the process for tensioning the belt includes news and special offers custom to vehicle... None of the MINI employed a metal timing also on the help.. I just replaced the belt and use new rivets if you are,. A 2011 Cooper S, 2005, 2006 to reduce vibration noise reduce vibration noise Cooper S i... Lower airbox before inserting the new tensioner, pull the pin to remove it anywhere! The 1st Gen MINI MINI Cooper 2001-2006 car is Overheating Notes: belt! Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada it damage... Mcsa drivers ) and took it in for inspection right parts with camshaft! As well every 90,000 miles ( or if you broke any on the serpentine to. Bolt has to be accessed from inside the wheel well jack method for tensioner and its pulley develop. To do the replacement 17 % reduction pulley, 2005, keep..
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